Spool Shrink Packaging
THE AUTOMATIC MACHINE LINE
The Spool SHRINK Packaging Machine Line usually used for packing reels to be shipped overseas.this machine has been developed for wire and cable manufacturers. This process aims to highlight the quality. This is the last part of wire and cable production.
TECHNICAL Specifications
Machine Line : Fully Automatic
Operatör needs : only 1 staff
Usable Roller Dimensions : Ø400 – Ø 560 – Ø630 or Ø800 (Automatic recognition)
Spool Types : Wooden – plastic – steel (Automatic recognition)
Maximum Weight : 650kg or 1300kg (Automatically define the weight of spool)
Working Capacity : 40 sec. cycle (machine cycle time excluding system confirmations waiting times)
Nyloning : Fully automatic
Shrinking : Electric Oven / Gas Oven / Gas Burner
Silica Gel Bonding : Automatic (optional)
Label Sticking : Automatic (Optional)
Entry Stock Area : 4 Reel Capacity Stock Area (changeable)
Exit Stock Area : 4 Reel Capacity Stock Area(changeable)
Shrink Nylon Dimensions : 400mm – 600mm (changeable)
Plc Control : Siemens S7-1500 Series
Integrated Operatıons : SAP etc.
HOW DOES IT WORKS
The spool packaging line will be manufactured to operate fully automatically.
The appropriate/inappropriate selection will be made by the operator as a result of the visual control and weighing process. (If requested, selection can be made physically next to the reel or from the control screen on the operator's desk.)
The system will automatically recognize Ø400, Ø560, Ø630 or Ø800 plastic, steel and wooden reels. No selection will be made by the operator.
If an operator or forklift enters the machine line controlled by beam curtains and sensors, the relevant part will stop, and the process will continue from where it left off when the danger disappears.
In case of insufficient feeding and discharging on the system and the nylon, cardboard, label or silica gel reserve is exhausted, the system will automatically stop and a warning will appear on the error screen.
HOW DOES IT WORKS
- * Spool packaging line is manufactured to operate fully automatically.
- * The spools are left to the spools stock area by forklift.
- * The system will automatically recognize Ø400, Ø560, Ø630 or Ø800 plastic, steel and wooden spools. No selection will be made by the operator.
- * The spool is taken from the stock area with the carrier robot and brought to the first station for visual control and weighing.
- * After the visual control and weighing process, the appropriate/inappropriate selection will be made by the operator. (If desired, selection can be made physically next to the spool or from the control screen on the operator's desk.)
- * The inappropriate spool will be left in the inappropriate product area.
- * The spool suitable for packaging is transported to the packing station by the robotic arm.
- * The spool, which is wrapped with cardboard manually or automatically, has become suitable for packaging.
- * The spool, which is wrapped with nylon at the packaging station, is taken by the robot arm and left in the shrink oven.
- * The spool which is wrapped around with nylon, it is shaped by heat in the shrink oven and made it final product of the spool.
- * The spool that comes out of the shrink oven is taken by the robot arm, left on the stock area or on the pallet and is now ready for shipment.
- * If an operator or forklift enters the machine line controlled by beam curtains and sensors, the relevant part will stop and the operation will continue from where it left off when the danger disappears.
- * In case of insufficient feeding and discharging in the system and the nylon, cardboard, label or silica gel reserve is exhausted, the system will automatically stop and a warning will appear on the error screen.
Easy setup
Easy Cleaning and Maintenance
Easy to use